Unraveling the Origins of 'Mad as a Hatter'
Explore the historical roots of the phrase 'mad as a hatter,' tracing back to the hat-making industry and the effects of mercury poisoning on workers.

The Historical Context of "Mad as a Hatter"
The phrase "mad as a hatter," widely recognized in American vernacular, has its roots in the hat-making industry of the 18th and 19th centuries. While popularized further by Lewis Carroll’s character, the expression predates "Alice’s Adventures in Wonderland." It highlights the serious occupational hazards faced by workers at that time.
Hat makers often used mercury nitrate to produce felt from animal fur, leading to severe health consequences. Chronic exposure to this toxic substance resulted in mental and physical impairments, including tremors and hallucinations, known as “hatter’s shakes.” This grim reality is what inspired the expression’s association with madness.
One notable figure connected to this topic is Boston Corbett, who captured John Wilkes Booth. Having worked in the hat industry since his youth, Corbett suffered from likely mercury-induced mental health problems, becoming a religious fanatic and ultimately ending up in a mental asylum by the late 1880s.
By the early 20th century, the use of mercury in hat production was prohibited due to its hazardous effects. The once-thriving hat industry in the United States, particularly in places like Danbury, Connecticut, dramatically declined, marking the end of an era of both fashion and folly rooted in its gruesome history.
Mercury Poisoning in the Hat-Making Industry
In the 18th and 19th centuries, the hat-making industry was booming, particularly in cities like Danbury, Connecticut, often called the "Hat Capital of the World." However, this success came at a dire cost to workers, who were exposed to toxic mercury while producing felt hats.
Hat makers used mercury nitrate to convert animal fur, such as that from beavers and rabbits, into felt. This process was hazardous and led to severe health repercussions. Workers developed symptoms including tremors, speech issues, and emotional instability.
Locally known as the "Danbury shakes," the tremors caused by mercury poisoning became synonymous with the profession. This disturbance not only affected an individual’s physical capabilities but also had severe implications on their mental health.
The use of mercury in hat production was not banned in the U.S. until the early 1940s. Even after its prohibition, the memories of the damaged lives lingered, marking a dark chapter in the industrial history of America.
The Legacy of Boston Corbett and His Connection to the Phrase
Boston Corbett is a name steeped in intrigue, particularly for his role in the story of the "mad hatter." A hat maker by trade, Corbett's life took a significant turn after he became embroiled in one of America’s most notorious manhunts. After the assassination of President Abraham Lincoln, Corbett's actions in tracking down John Wilkes Booth catapulted him to fame and notoriety.
Corbett’s background in the hat industry certainly shaped his psyche. Like many hatters of his era, he was likely exposed to mercury, a toxic element linked to mental health issues. Symptoms such as emotional instability and hallucinations were tragically common among those who worked with this poisonous substance, leading to speculation that Corbett's later erratic behaviors could be attributed to mercury poisoning.
Despite his heroic status post-assassination, Corbett’s life spiraled into solitude. After his impactful deeds during the Civil War, he struggled with personal demons and mental health challenges. This culminated in a dramatic episode in 1888 when he threatened individuals at the Kansas Statehouse, resulting in his placement in a mental asylum.
Corbett's life provides a haunting reflection of the phrase “mad as a hatter.” While he embodied both the heroism and madness of his time, his connection to this expression transcends mere coincidence. His legacy is a poignant reminder of the personal toll industrial hazards can inflict, bridging the gap between historical narrative and the complexities of mental health.